بومی سازی الکتروموتورهای دور متغییر توان بالا در شرکت رشد صنعت نیرو

Localization of high-power variable speed electric motors in Roshd Sanat Niroo Company (RSN)

Localization of high-power variable speed electric motors

بومی سازی الکتروموتورهای دور متغییر توان بالا در شرکت رشد صنعت نیرو

With the localization of coiler and pinch-roll electric motors of Saba Steel Complex, which are among the most important rolling mill motors, while resolving the import requirements, 39 billion Rials were saved for each equipment.

 February 13, 2021

Announcing this news and stating that this equipment was imported from Italy before localization, the head of rolling mill repairs of Saba Steel Complex added: ” Mobarakeh Steel experts decided to localize this equipment bearing in mind the high cost of import and the existence of sanctions.”

Mehdi Kardan on explaining the process of this project, said: “After evaluating the manufacturing companies and local suppliers, Roshd Sanat Niroo Company (RSN) was selected to localize the second rolling mill motors of Saba Steel Complex, including 640 kW mandrel motor and 300 kW pinch roll motor. Subsequently, the equipment was manufactured locally and tested as a spare part under continuous supervision of Mobarakeh Steel Complex specialists. Finally, after ensuring the necessary quality requirements and approval, it was installed and successfully operated.

He continued by emphasizing that the design and manufacturing of these electric motors has been performed for the first time in Iran keeping in mind that the mentioned electric motors are capable of producing up to 300% of the nominal torque while due to the safety requirements in the rolling mill lines, operate at low voltage despite their high power.

He mentioned: “Following this success, we can boldly declare that Iran has now acquired the technical knowledge to manufacture a variety of motors with variable speed requirements of rolling mills and other similar industries, and the import issue of this very important equipment is resolved.”

In this regard, Mohammad Reza Ahmadi, electrical and automation specialist of Saba Steel Complex stated: In order to support domestic production and implementing of the country’s resistance economy, several meetings were held between Rolling mill Repair Unit specialists and their Technical Office specialists, the Localization and Purchase unit, during of which the necessary technical information was reviewed and prepared. After evaluating the domestic manufacturing companies, the order was finally given to RSN.

In this regard, Kamran Nosuhi, the electric foreman of the unit, added: “The features of these motors include variable speed, high torque, operation at low speeds and water-cooled system.” In addition, according to the warranty of these motors by the manufacturer, in case of any problems or malfunctions, the relevant experts will be present as soon as possible to provide advice and other necessary measures in the hot rolling mill line of Saba Steel Complex.

Furthermore, Seyed Hojjatollah Mousavi, a spare parts expert of technical office of repairs, also said: “These two motors were ordered for the expansion of Saba Steel Complex and were supposed to be procured from a foreign manufacturer with a long-term lead time and cost more than 230,000 Euros, considering the sanction situations.” Therefore, it was a privilege to localize these equipment in cooperation with domestic manufacturing companies.

He pointed out: with the localization of this equipment, in addition to saving about 39 billion rials, there will be no more worries in terms of supplying motor spare parts in sanction circumstances.

At the end, Mehdi Kardan, Head of Rolling Repairs unit of Saba Steel Complex, expressed thanks and appreciation to the cooperation of the staff of Rolling mill Repairs Unit, Technical Office, Localization, Purchasing and Management of the complex, as well as the endeavor of Roshd Sanat Niroo Company (RSN).

The source of this news is the Mobarakeh Steel Company of Isfahan, click to view this site.

 

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بازدید وزیر نفت از محصولات رشد صنعت نیرو

The Minister of Petroleum visits Roshd Sanat Niroo Company (RSN) booth and its latest achievements and products in the 25th Tehran International Oil Exhibition

(roshd sanat niro) one of Important companies in Iran's Petroleum industry

بازدید وزیر نفت از محصولات رشد صنعت نیرو

Roshd Sanat Niroo (RSN) as a Knowledge base enterprise and domestic manufacturer of various types of high voltage explosion-proof electric motors of the oil and gas industries, had an active presence in the 25th Tehran International Oil Exhibition. In this event, the latest achievements of Roshd Sanat Niroo (RSN) Company in the field of design and manufacturing of high voltage explosion-proof electric motors were exhibited. One of the most important visits was the presence of the Minister of Petroleum and the accompanying delegation at the company’s booth. During this visit, the Minister of Petroleum emphasized on using the domestically manufactured products.

click to view all news and Achievements of roshd sanat niro company 

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سیستم خنک کاری IC411

Introduction to IC411 and TEFC (Totally Enclosed Fan Cooled) cooling system:

How the cooling system works :

سیستم خنک کاری IC411

AC electric motors are manufactured and tested by Roshd Sanat Niroo Company (RSN) in accordance with international standards, including the IEC 60034 series of standards. A group of RSN products are made in accordance with the international standard IEC 60034-6 with IC411 cooling system.

In TEFC category of motors with IC411 cooling system, an external fan, which is installed on the shaft and opposite side of the electromotor coupling and so, rotate with the rotor rotation, vacuums the ambient air from one side and blows on the electromotor body in the axial direction. The blown air passes through the fins on the electric motor body, which will cause a temperature exchange between the outer surface of the electromotor body being in contact with the ambient air and the electromotor inner body being heated by the coil losses and core losses. In order to uniformly circulate the temperature inside the electromotor body, usually one or two internal fans installed on the electromotor shaft are used on both sides of the rotor core, which improves the heat distribution contour in the electromotor by increasing homogenous temperature inside the electromotor body. In order to increase the efficiency and significantly reduce the electric motor noise, various types of centrifugal fans are used in RSN Products with a special design by the company.

These types of electric motors (IC411) are the most widely used types of low-voltage, medium-voltage and even high-voltage three-phase electric motors that are commonly used in most industries.

 

An example of high-voltage IC411 electric motors made by RSN

Click here to study the protection of electric motors and generators (IP)

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الکتروموتور فشارقوی ضد انفجار با کلاس حفاظتی Ex d

High-voltage explosion-proof electric motor with EXd protection class was produced for the first time in the country

Production of explosion-proof electric motors

الکتروموتور فشارقوی ضد انفجار با کلاس حفاظتی Ex d

According to the public Relations and International Affairs of Qazvin Science and Technology Park, a number of knowledge-based products of Roshd Sanat Niroo (RSN), a private technology-based company located in Qazvin Science and Technology Park, entered into the industrial production phase.

In addition to having running factories in Hashtgerd industrial city, this knowledge-based unit also includes an active research and development (R&D) unit in Qazvin Science and Technology Park on which by utilizing experts in the fields of electricity, mechanics and metallurgy, it produces electric machines for the country’s heavy industries including oil, gas and petrochemicals, cement, power plants, mines and metals.

One of the most important knowledge-based products of RSN is the EXd class explosion-proof electric motor that manufactured at a power of 550 kW and a voltage level of 6000 V for the first time in the country in this class of protection against explosion and successfully passed the ATEX certification tests.

One of the most important applications of explosion-proof electric motors is in the petrochemical, oil and gas industries. Due to the lack of domestic manufacturers, especially at the medium voltage and high voltage level, similar foreign models were used and now this product can be produced in the Islamic Republic of Iran.

It should be noted that Roshd Sanat Niroo (RSN) Company has been introduced as one of the companies selected by the Ministry of Oil to localize explosion-proof electric motors, which is one of the ten basic commodities of this ministry, and is working to cover the domestic needs of the oil industry.

Source: Qazvin Science and Technology Park

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